Commercial Dock Leveller Installation
ArrowDock Range

Commercial Dock Levellers

Precision-engineered hydraulic and mechanical dock levellers designed to bridge height variances between loading docks and delivery vehicles safely and efficiently.

Bridging The Operational Gap

Safe, Continuous Movement for High-Traffic Docks

In any modern logistics facility, the interface between the fixed warehouse floor and the varying height of a delivery trailer represents a primary point of potential operational friction. When articulated lorries, drawbar trailers, or delivery vans reverse into a bay, tyre compression and suspension movement cause the vehicle bed to fluctuate constantly during loading and unloading cycles.

As an integral component of our comprehensive loading bay doors and dock packages, an Arrow commercial dock leveller creates a solid, slip-resistant bridge that compensates automatically for these vertical discrepancies. This enables counterbalanced forklifts, powered pallet trucks (PPTs), and roll cages to move seamlessly into the vehicle without violent jolts, tyre scuffing, or load damage.

Every dock leveller we supply is manufactured in strict accordance with BS EN 1398 and installed by our certified in-house engineering team, ensuring dependable daily throughput across your distribution network.

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ArrowDock Electro-Hydraulic Leveller at Newhaven Ferry Port
Engineered Configurations

Our Dock Leveller Options

We offer bespoke leveller configurations tailored to match your fleet profiles, building design, and daily goods turnover.

Telescopic Lip Levellers

The premium solution for versatile, international logistics hubs. The extendable lip slides horizontally forward with millimetre accuracy, allowing operators to deposit goods onto the very rear of a trailer bed without striking the cargo. Ideal for sea containers, side-loading trailers, and temperature-controlled fleets.

  • Variable lip extension up to 1,000mm
  • Independent push-button control for deck and lip
  • Bevelled lip profile prevents forklift wheel damage
  • Fully sealed pit enclosure keeps out draughts and debris

Swing Lip Levellers

The industry-standard workhorse for UK articulated transport. When activated via a single push-button cycle, the hydraulic cylinder raises the platform, the lip swings outward, and it descends smoothly onto the vehicle floor. Designed with minimal moving parts for outstanding operational reliability and low maintenance.

  • Standard lip lengths: 400mm and 500mm
  • Single-button automated return to park position
  • Tear-drop anti-slip steel deck plate
  • Self-cleaning open hinge design clears debris

Mechanical & Edge-of-Dock

Where pit excavation is impractical or dedicated three-phase power is unavailable, our counterbalance spring-assisted mechanical levellers and edge-of-dock units provide a dependable, cost-effective alternative. They mount directly to the dock face, creating a functional loading bay with minimal civil disruption.

  • Ideal for fleet operations with uniform vehicle heights
  • Surface-mounted or pit-less installation
  • Simple manual chain or lever deployment
  • Heavy-duty integrated rubber dock bumper blocks
Commercial Dock Leveller Rigorous Testing and Border Force Installation
Engineering Excellence

Built for Sustained Industrial Duty

A dock leveller must withstand repeated shock loads from heavy material handling equipment travelling at speed. ArrowDock levellers are fabricated from high-grade structural steel with longitudinal reinforcement beams that allow lateral torsional flexibility, accommodating vehicle tilting when lorries are unevenly loaded.

Standard Technical Specifications:

  • Dynamic Capacity: 6,000kg (60kN) standard; optional heavy-duty up to 10,000kg (100kN)
  • Deck Plate: 6/8mm or 8/10mm high-tensile tear-drop anti-slip durbar steel
  • Lip Steel: 12/14mm or 16/18mm chamfered solid steel lip
  • Operating Range: Up to +450mm above dock level / -350mm below dock level
  • Hydraulic Unit: Compact 0.75kW or 1.1kW power pack with IP54/IP65 control box
  • Standard Dimensions: Widths 1,750mm to 2,250mm; Lengths 2,000mm to 3,500mm

For complete climate separation, combine your levellers with our dock shelters and seals and insulated sectional overhead doors.

Statutory Compliance

Safety Features and BS EN 1398

The dock leveller operates in one of the highest-risk zones within any industrial premises. A sudden lorry pull-away while a forklift is on the leveller can cause catastrophic accidents if fail-safe systems are not installed. Arrow dock levellers incorporate comprehensive statutory safety mechanisms:

  • Emergency Stop Velocity Fuse: Integrated within the main hydraulic lift cylinder, automatically locking the platform in place if a delivery vehicle accidentally drives away during loading.
  • Full-Length Yellow Toe Guards: Prevent operators or warehouse staff from trapping their feet beneath the platform during lowering cycles.
  • Maintenance Safety Prop: Heavy-duty mechanical strut securely supports the raised platform during routine inspections and servicing.
  • Control Interlocks: Leveller controls can be electronically linked with your overhead doors, wheel restraints, and traffic lights to guarantee the door is fully open before the leveller can be deployed.
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Dock Leveller Hydraulic Ram and Emergency Velocity Valve Installation
Frequently Asked Questions

Commercial Dock Leveller Insights

What is the difference between a telescopic lip and a swing lip dock leveller?

A swing lip leveller features a hinged lip that swings upward and rests on the lorry bed, making it the standard, economical choice for uniform vehicle fleets. A telescopic lip leveller features an extendable lip that slides forward with millimetre precision, making it ideal for fully loaded trailers, sea containers, and end-loads where space is constrained.

What weight capacity do your commercial dock levellers support?

Our dock levellers are supplied with standard dynamic capacities of 6,000kg (60kN), suitable for standard laden counterbalanced forklifts. Heavy-duty models are available with dynamic load ratings up to 10,000kg (100kN) for demanding manufacturing and paper-reel operations.

What safety standards do dock levellers need to comply with in the UK?

In the UK, all dock levellers must comply strictly with BS EN 1398 (safety requirements for dock levellers). They must also adhere to the Provision and Use of Work Equipment Regulations (PUWER 1998), incorporating emergency stop valves, anti-drop velocity fuses, and full-length toe guard protection.

How often do dock levellers require routine servicing and inspection?

Under PUWER guidelines and manufacturer standards, dock levellers should undergo thorough examination at least once every 12 months. In high-frequency 24/7 logistics hubs, bi-annual or quarterly servicing is recommended to check hydraulic oil condition, cylinder seals, hinge lubrication, and structural welds.

Need specialist advice on dock levellers or loading bay specification? Speak with our accredited engineers.

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